New Era Pipes & Fittings is one of the leading Forged Fittings Manufacturer in India. Forged Fittings ANSI B16.11 are a popular Metal Market item. Forged Fittings are available in a variety of sizes, shapes, and diameters.
Pipe connectors or Forged Fitting join one pipe to another to extend the run or change the flow direction. We are the largest Pipe Fittings Manufacturers in India. Pipe Fittings that are precisely constructed to meet the client's needs are what we provide. Our Pipe Fittings have undergone extensive testing, and the pipe fittings manufacturers have received certifications for longevity, accuracy, and precision. We are also one of the major Pipe Fittings Manufacturers in India.
What Are Forged Fittings?
Forged fittings are specialized components used to connect pipes, valves, pumps, and other equipment in piping systems. They are typically made from various types of steel, including carbon steel, stainless steel, and alloy steel. The term "forged" refers to the manufacturing process used to create these fittings. Unlike cast fittings, which are formed by pouring molten metal into a mold, forged fittings are created by applying compressive forces to shape the metal. This process results in a product with superior strength and durability.
The Manufacturing Process
The manufacturing of forged fittings involves several steps that ensure the final product meets stringent quality standards. The process begins with a piece of raw metal, known as a billet. This billet is heated to a high temperature until it becomes malleable. The heated metal is then placed into a die and subjected to intense pressure, which shapes it into the desired form. This forging process not only gives the fitting its shape but also refines the metal's grain structure, enhancing its mechanical properties.
After forging, the fittings undergo further machining to achieve precise dimensions and surface finishes. This may include drilling, threading, and polishing. Finally, the fittings are heat-treated to achieve the required mechanical properties, such as hardness and tensile strength. This rigorous manufacturing process ensures that forged fittings can withstand high pressures, temperatures, and corrosive environments.
Types of Forged Fittings
There are several types of forged fittings, each designed for specific applications within a piping system. Common types include:
Elbows: Used to change the direction of flow in a piping system.
Tees: Allow the branching of a pipe into two or more directions.
Couplings: Connect two pieces of pipe together.
Unions: Provide a connection that can be easily disassembled.
Caps: Close the end of a pipe.
Each type of fitting plays a critical role in the overall functionality and integrity of a piping system.
Why Forged Fittings Matter
The importance of forged fittings cannot be overstated, as they offer several key advantages over other types of fittings:
Strength and Durability: The forging process results in a dense and homogeneous metal structure, providing exceptional strength and resistance to mechanical stress. This makes forged fittings ideal for high-pressure and high-temperature applications.
Corrosion Resistance: Many forged fittings are made from stainless steel or other alloys that offer excellent resistance to corrosion, ensuring long-term reliability in harsh environments.
Leak Prevention: The precision manufacturing of forged fittings ensures tight connections, reducing the risk of leaks in the piping system. This is particularly crucial in industries where fluid or gas leakage can lead to safety hazards or environmental contamination.
Versatility: Forged fittings come in a wide range of shapes and sizes, making them suitable for various applications across different industries, including oil and gas, petrochemical, power generation, and water treatment.
We are well-known pipe fittings suppliers in India. The outside of our pipe fittings is robustly finished. We are regarded as one of the top pipe fittings suppliers in Mumbai and one of the city's top makers of forged fittings. We are also a Leading Victaulic Couplings Supplier in India,