There are important things to bear in mind when choosing the ideal lighting solution for any location. When looking for the finest illumination for a hazardous location, finding the best solution also becomes a matter of safety. We are able to explain the situation if you are considering LED for this type of site but aren't sure. Our hazardous location lights are made to lower the risk of explosions in dangerous industrial settings like coal mines and oil and gas rigs. Additionally, hazardous area lighting is used in sectors that treat delicate particle matter, manufacture explosives, etc., and demand the highest level of safety.
The technology of light-emitting diodes is not very new. Since the late 1960s, affordable LEDs have been available. The technology has improved steadily since then in terms of price, color selections, light output, energy savings of LED, and efficiency. LED applications have multiplied quickly as a result of continual improvements in semiconductors, optics, and materials. More than 40 years after they initially started to replace incandescent lights, LEDs are still the standard option due to their durability, dependability, and extended lifespan. As brighter LEDs became readily available in more color options, they quickly became commonplace. The comparatively low cost of LEDs, their incredible efficiency, their little environmental impact, and their extended operational life even in harsh environments make them ideal for various applications.
Explosion-proof LED lighting: advantages and applications
There are several risks for workers because of how complicated and dangerous confined spaces are. To avoid the ignition of combustible gases and dust particles, many firms that operate in hazardous places utilize explosion-proof industrial lighting. LED technology has improved the reliability, sturdiness, and affordability of explosion-proof lights, making it easier for workers to work in confined spaces.
Dependable design and application
Sparks within the device are isolated in explosion-proof lights, which prevents explosions from escaping. Because of this, there is a far lower chance that an explosion may ignite neighboring volatile materials or spread to other nearby regions.
The perfect habitat for the buildup of hazardous gases and vapors is confined spaces. Compared to other busy locations of the facility, such spaces are typically isolated, poorly ventilated, and demanding to maintain. Hazardous lights must be employed due to the delicate nature of confined spaces in order to completely or considerably reduce the risk of fire threats. Tanks for storing chemicals, silos, and tanker train carriages are a few examples of enclosed areas. There is often restricted access to these places because they are separated from the plant's main operational center.
Fluorescent and incandescent lighting fixtures are used in traditional explosion-proof lighting. The lights are less effective in fulfilling the needs of hazardous working environments as compared to LEDs. Incandescent lighting has a lifespan of 1,200+ hours, a lumens-per-watt ratio of 10–17, and has trouble operating in high or low humidity levels. Fluorescent lighting fixtures have a 40–70 lumens–per–watt ratio and can last for around 10,000 hours or more. Due to the glass components and internal filaments, both types of lights must be handled carefully because they are prone to breaking.
In contrast, LEDs have a superior lumens-per-watt ratio of 40–100 with an average lifespan of more than 50,000 hours. Moreover, because of their tiny size, LEDs are extremely vibration-resistant and durable. Additionally, the lighting option uses over 20% less energy than conventional devices and is environmentally safe (LEDs don't utilize mercury or lead).
Explosion-proof Lighting Types
Explosion-proof LED light manufacturers have developed a range of goods for various hazardous environments. Businesses should think about selecting explosion-proof lights that are made for the relevant working environment in addition to adhering to lighting classifications. For instance, tank inspection and close work mostly use explosion-proof LED string lights. These devices have a hook that connects to scaffolds and bars. Where entry is restricted to a 21" man-way opening, storage tanks, and ship tanks have explosion-proof LED nozzle mount lights.
For on-the-go lighting needs or confined places with barriers that restrict the use of regular equipment, explosion-proof handheld flashlights are also an option for portable, wireless lighting. These devices typically have rechargeable batteries, waterproofing, and non-slip grips. Individuals can utilize explosion-proof LED tank lights for large-scale operations. To make transportation and setup simple, the units are supported by a tripod or cart. These lighting options use more than 100–300 watts and produce an average of more than 20,000 lumens. Long explosion-proof wires and plugs are a common feature of explosion-proof lighting.
The versatility of LED
- Modern industrial LED lighting options produce incredibly high-quality light that is far superior to the dim, bluish-green flashlight you have in your glove compartment.
- When properly designed, LED luminaires may provide up to 60,000 hours of illumination without drooping or suffering from repeated on/off cycles.
- LED lighting options can be set up to provide almost any horizontal and vertical distribution of light, from area illumination that enables manufacturing staff to operate safely and efficiently to illuminating a tall, narrow fence line for security reasons.
- LEDs can be employed in situations where other technologies fail either catastrophically or prematurely.
Industrial LED lighting is a thing of the present and the future. Neither end users nor manufacturers can overlook the advantages it offers. As they place more and more emphasis on the issues of energy consumption, greenhouse gases, pollutants, and toxic waste, even local and national governments are starting to recognize the advantages.
"Illuminate your workspace with safety and style - Introducing our LED Hazardous Location Lights, where brilliance meets reliability."